Design to Product Innovations
Frequently Asked Questions
Illuminated River Rock
Landscaping Lights:
Q: How should I install each
of these lights?
A: See
Illuminated River Rock Installation Procedure.pdf
(conceptualpolymer.com) to view an installation guide. The
rubber LED light socket exits the river rock from its center. There
most be clearance under the black and red wires that exit the
socket.
Q: What else is typically required for wiring,
power, etc if I will be starting from scratch?
A: You
will need:
* 18 gauge outdoor (2-wire) cable. A 100 foot roll is
typically less than $30.
* Water resistant wire connectors - 1
type is shown on the install page but there are other types, such as
the grease-filled wire nuts. You will need 2 for each river rock
light.
* A 12 volt AC wall-mounted power supply/transformer/timer
with optical sensor
The output power in watts requirement will
depend upon your desired number of river rocks, each of which will
consume 1.5 watts. A 40 watt power supply can easily supply power
for 20 river rock lights.
* Tools: Wire stripper, digging
trowel, Phillips and flat blade screwdrivers (for the power supply
box wire connection screw terminals)
Q: Are the rocks
waterproof and UV resistant?
A: The rock wiring, when
used with outdoor connectors and extension cable, is highly water
resistant. We have tested 15 rock installations that were subject to
heavy rain, numerous times over the span of 6 months or more. No
connection has ever failed. The polyurethane river rocks will never
discolor or fade from UV light (sun) exposure.
Q: Can I
use these river rocks in ponds?
A: Extra wire sealing
must be completed before immersing a rock in water. Our Pond-capable
rocks will waterproof cabling is currently under test and should be
available for sale by the end of 2021.
Air/Oil Separators
Q: Where is the best place for me to install my CP Air/Oil
Separator?
A: Ideally, you will want to mount it away from engine
and radiator heat, since the higher temps allow airborne
oil/fuel/water droplets to more easily squirm past filter media.
Also, try to mount your kit so that it is lower than your valve
covers. Loops of PCV hose routing, either before or after the
air/oil separator will tend to collect liquids that can eventually
slow the flow and velocity of crankcase air that is heading toward
the separator.
Q: I noticed that one port in the manifold is labeled (engraved)
"VAC". Does this mean the the separator is one-way only?
A: The
filter media includes two clusters of media having two different
densities. The (primary) media you see at the open end of the filter
tube is segmented and wound 316 stainless steel wire. While this may
be similar to what is in other catch cans, in this design, it is
only the first line of defense. Underneath this "course" media is a
much finer (temperature and chemical resistant) non-metalic strand
that is supported by the same type of segmented stainless steel wire
as the primary filter media. This wire prevents the very
finely-stranded media from collapsing upon itself when wet.
As you can imagine, the primary filter media traps larger
oil/fuel/water droplets and assists in clustering and routing the
entrained liquid so that its increasing mass causes it to drop into
the reservoir. Smaller, low-to-sub micron liquid droplets have to
tangle with the finer filter media, which makes its path very
difficult to navigate.
This is why it is important for
crankcase gasses to be pulled through the separator in the
as-designed direction. Always connect your engine's vacuum source
that was plumbed to the PCV or orifice, to the "VAC" port of your
separator's manifold.
The general path of PCV hoses is:
Air Cleaner
Fresh air hose to valve cover (to provide makeup air
to the engine)
Crankcase vapors are then routed to the PCV valve
or oriface (if factory-equipped), to your CP separator (port
OPPOSITE the "VAC" port), out the "VAC" port, and to your engine's
vacuum source.
Q: How When should I clean my High Efficiency filter media?
A:
We recommend that you clean your filter media when vacuum pressure
drop is 3" Hg (inches of Mercury). Here's how to check:
1. Tee in
a vacuum pressure gauge in between the PCV valve (or dirty air hose
from engine) to the air/oil separator. Record the reading.
2.
Remove your separator or just its filter/filter tube and repeat the
vacuum pressure measurement. The difference between the 2 readings
should be no more than 3: Hg. If it IS, clean your filter media as
follows:
a) Unscrew the filter media tube from your separator's
manifold.
b) If you are using our filter cleaning kit, review the
photo in our catalog. Place the tube with large opening inside the
wire mesh screen. You may have to form the screen's cavity to
accomodate the filter tube.
c) Place the wire mesh into a glass
jar or polyethylene or polypropylene cup of at least 4-oz.
d)
Fill the 8-oz bottle (half way) with Acetone or MAF cleaner and
dispense it into the smaller end of the aluminum tube. Vary the
angle of the steam so that it cleans as much of the filter media as
possible.
e) Repeat until the fluid in the container is fairly
clean. Allow the filter media to dry for at least 30 minutes before
using it in a running vehicle.